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|
TO |
HR. of outdoor air |
HR. of indoor air |
RH @ 21oC |
DPI |
TES
= PDCAV |
|
5 |
0.0046 |
0.0081 |
51% |
11 |
6.6 |
|
10 |
0.0065 |
0.0100 |
64% |
14 |
11.1 |
|
15 |
0.0091 |
0.0126 |
80% |
17.5 |
15.6 |
With these relationships, DPI is above DPCAV. Moisture transport will be from the interior space into the wall. In warmer weather, the cooler of the interior or the exterior sheathing temperature governs (DPCAV). DPCAV may be higher than the DPI, but not by much. With such low vapour pressure drive, even a layer of paint provides enough diffusion resistance to greatly limit the mass of moisture that could be “dried to the inside”. Furthermore the drying potential is decreased over time as layers of paint are added.
We submit that relying on drying to the inside implies a reliance on mechanical dehumidification and control over what paints and finishes are used throughout the life of the building.
A good reason to be cautious about deleting a polyethylene vapour barrier and relying on drying to the inside of accumulated cavity water is that the most commonly used interior sheathing material, paper-faced gypsum board, is very sensitive to moisture exposure. Exposure to high humidity or relatively small quantities of liquid water creates conditions that often lead to mold growth on the paper facing. We suggest that exposure of the interior gypsum to the same high cavity humidity levels, necessary to drive vapour transport through painted gypsum board, is sufficient to support mold growth on the paper of the gypsum board.
It would be somewhat naïve to assume that if moisture is to migrate inward through the gypsum board, that it will not increase the moisture content to a level that will increase the potential for mold growth or physical degradation. This is particularly true because painted gypsum board is not homogenous across its cross-section—it has a vapour resistant paint layer on the inside. The moisture content of materials on the high vapour pressure side of this layer will be elevated.
The presence of a polyethylene sheet outside of the gypsum board can play a major role in the protection of this interior paper layer from incidental rain penetration, until it can dry to the outside. Photos 1 to 9 provide a graphic display of this benefit. Photos 1 to 3 are of wood framed walls and Photos 4 and 5 are of light steel framed walls in apartment buildings in the Vancouver region. These buildings have all suffered from premature envelope failure due to rainwater intrusion. In these buildings, water has accumulated in sufficient quantity and for sufficient time that the exterior sheathing and frame materials have suffered major degradation. However, the gypsum board finish, protected by the polyethylene vapour barrier, is in good condition. Photos 5 to 9 are of an apartment building in Seattle that has also suffered from rainwater penetration. In this case, the framing materials are less degraded but there is widespread mold growth on the outside face of the interior gypsum sheathing—sheathing which was not protected by a polyethylene vapour barrier.

Photo No. 1

Photo No. 2

Photo No. 3
Photos 1-3 are from wood frame apartment remedial projects in the Vancouver Region. Note that the paper faced gypsum wallboard behind vapour barrier is in good condition in spite of frame and exterior sheathing damage.

Photo No. 4

Photo No. 5

Photos 4, 5
are from light steel frame apartment remedial projects in the Vancouver
region. Again note that the paper faced gypsum wallboard behind the vapour
barrier is in good condition in spite of frame and exterior sheathing damage.
Photo No. 6

Photo No. 7

Photo No. 8

Photo No. 9
Photos 6-9
Interior test openings in light steel frame apartment building in the Seattle
area. Photos 7 and 9 show mold on outside face of interior gypsum wallboard.
One practical benefit of this protective function is that in the envelope rehabilitation projects in Vancouver, it is usually possible to repair the envelope from the outside without breaching the “barrier” created by the interior sheathing.
In order to explore the impact of deleting polyethylene in a wall system in Vancouver’s climate, NRC’s advanced hygrothermal model, hygIRC, was used to simulate the performance of a wall assembly.
The wall assembly modeled was a simple, undrained, stucco clad wall, one floor high (2.4m). Figure 2 shows the base case that consisted of:
· 19 mm acrylic stucco
· sheathing paper
· 11 mm OSB sheathing
· 38 x 89 mm wood framed wall (spruce) with
· 89 mm glass fibre insulation (11 kg/m3 density)
· 0.15 mm (6 mil) polyethylene sheet (base case only)
· 12 mm gypsum wall board
· interior paint
Figure 2 Modeled Wall System
The basic input material properties were taken from the Institute for Research Construction’s material database, developed over the years.
The tested variable was the water vapour permeance of the interior assembly. Six variations, as identified in Table 2, were modeled which were based on properties of four different types of paint, no paint or vapour barrier, and a polyethylene vapour barrier without paint.
Weather data for HygIRC consisted of hourly temperature, relative humidity, wind velocity and direction, global and diffuse radiation, rain and cloud index. HygIRC uses rain and wind data to calculate the amount of rain that will hit a vertical surface and uses radiation and cloud index data to calculate radiant heat transfer between the wall and the surrounding sky.
The indoor boundary conditions assumed no mechanical dehumidification and recognized that the indoor humidity would vary with outdoor conditions. Indoor temperature was kept constant at 21oC. Indoor dewpoint temperature was set at 3oC above the outdoor temperature, but bounded by upper and lower limits of 70% and 30% RH (dew point temperature of 15oC and 3oC respectively). Figure 3 shows the simulated indoor RH condition.
Table 2 - Modeled Finishes
|
Name |
Modeled finish |
Properties |
|
|
|
|
VDT* |
Permeance |
|
Poly |
Polyethylene vapour barrier |
- |
15 |
|
No Poly |
Unpainted gypsum board |
- |
3000 |
|
Latex 1 |
Primer & two coats of latex paint |
0.17 |
1140 |
|
Acrylic |
Primer & two coats of acrylic paint |
0.46 |
422 |
|
Oil |
Primer & two coats of oil based paint |
0.76 |
255 |
|
Tight |
Based on properties of a waterproof coating |
|
5 |
* Vapour Diffusion Thickness
In all cases, an east-facing orientation was modeled.
The same characteristics affecting air leakage were modeled for all simulation runs. The outward air driving force was 10 Pa, plus the stack force over the sample height. In these cases, air leakage was near zero because only air permeance was simulated (no hole in sheet materials was assumed).
The initial temperature and moisture distributions across the wall were set by performing a simulation using weather data for an average year (1969) for Vancouver. The boundary conditions used for the actual simulations were weather parameters for a wet year in Vancouver (1980, which had 1,213 mm of rain).

Figure 3 Simulated Indoor Humidity Profile
Figure 4 Simulated Rain Source to Wall, for Case 3
All six wall systems were modeled for three cases:
1. No direct moisture source into the wall. This is the reference case assuming no defects allowing rain penetration into the wall. Moisture can be transported into the wall by diffusion, capillary suction, or air movement through materials.
2. Assuming that a 240 mm high section of the OSB sheathing at the height 1.8 m (Area A on Figure 1) above the base of the wall is initially wetted to a fully saturated condition (34% Moisture Content).
3. Assuming that a defect allows water to enter and be absorbed into Area A each time the wall is subjected to wind driven rain. The magnitude of the rain penetration depends on the amount of rain and wind pressure. The pattern and quantity of water entry is shown in Figure 4. The rate of water entry into the wall was based on a correlation developed by Mike Lacasse using the DWT (Dynamic Wall Testing) facility at NRC/IRC. The entry rate ranged up to 58 gram/hr and the total annual moisture entry was 28.4 kg. This represents 2.3% of the rain falling on a horizontal surface of the same size as the simulated wall.
Figures 5, 6 and 7 show output curves of the moisture absorbed into the sheets (2.4m high per m width) of OSB exterior sheathing and gypsum board interior sheathing for cases 1, 2 and 3 respectively. The curves are based on calendar years.
For all the OSB curves, we have provided a reference line at 3.1 kg/m width, which translates to 20% Moisture Content. When OSB is maintained at moisture content in excess of 20% for prolonged periods in warm weather, decay and mold growth are likely to occur.
For gypsum board, very small increases in moisture content can lead to mold growth on the paper facings. NRC’s database of material properties shows that the equilibrium moisture content of gypsum board varies from 8.5% to 12.8% when exposed to air at 30% and 95% RH environments respectively. We have provided a reference line on Figures 5, 6, and 7 at 2.6 kg/m width, which represents the equilibrium moisture content at 80% RH.
Figure 5 shows that when there is no direct water penetration to the exterior sheathing (Case 1), the moisture content of the OSB varies over the year. The moisture content in winter is higher than summer but, in all cases, the lower the permeance of the inside layer (paint or polyethylene), the lower the moisture content of the OSB. This shows that diffusion of indoor humidity to cold exterior surfaces has an effect. However, note that there are upward steps in absorbed moisture. These are associated with wind driven rain events, which wet the stucco cladding. Moisture is transported to the OSB sheathing by
Figure 7 Output for Case 3
capillary and vapour diffusion. Note that this source of moisture is also strongest in winter in Vancouver. The simulated moisture content of the high permeance finishes exceeded 20% in winter but all modeled cases dried in summer.
In this reference case (Case 1), the moisture content of the gypsum board varies only slightly over the year and is higher in the summer. Permeance of the interior elements has little effect.
The one time addition of moisture into the sheathing simulated in Case 2 did not produce a major difference from the response of Case 1. Comparing Figure 6 to Figure 5, one can see that the moisture content of the OSB sheathing was initially higher but it dried so that conditions at the end of the simulated year were not significantly different from Case 1. Note that again, the lower the permeance of the inside surface, the lower the moisture content of the OSB. Again permeance of the inside surface had little effect on moisture content of the interior gypsum board.
Figure 7, the output of Case 3 with a periodic moisture entry, provides results that are more interesting. As could be expected with the high moisture entry rate, the simulation output indicates that the moisture content of the OSB reaches and maintains much higher levels. Furthermore, the annual trend was upward. The assumption of high permeance materials on the inside had a positive effect on the summer moisture content of the OSB. However, when the assumed permeance of the paint film was below 500 ng/(m2sPa), the difference was minor and, even assuming unfinished gypsum board, did not control moisture content in the winter period.
The output curves of moisture content of the gypsum board in Figure 7 are also of note. The simulation indicated that moisture content of the gypsum board was controlled in two dramatically different cases; either when a polyethylene vapour barrier protected the gypsum board, or when there was no polyethylene and the gypsum board was unfinished (the “No Poly” case). If a painted finish was assumed, then the amount of moisture accumulating in the gypsum board was inversely proportional to the permeance of the paint finish.
The results of the simulation exercise do not, in our opinion, endorse the strategy of deleting polyethylene and assuming drying to the inside. Without the polyethylene, the moisture content of the exterior sheeting is generally higher except in the where there is periodic rain penetration (Case 3). Any benefits of more rapid drying when there is a major source of rain entry will be compromised as paint layers are added over time. The potential benefit also comes with an increased risk of moisture accumulation and mold growth on the interior gypsum sheathing.
Straube suggests that another reason to exclude a polyethylene vapour barrier from wall systems is to avoid moisture collection in the wall under the influence of solar driven inward vapour diffusion [3]. Straube used the Glazier method to show that, under certain conditions, solar heating of wet cladding materials can create a high inward vapour pressure drive that can lead to condensation on the outside face of the interior polyethylene, and that the rate of moisture deposition on the polyethylene could, at least temporarily, be much higher than cold weather condensation of vapour from interior sources on the exterior sheathing. Straube suggests that deleting the polyethylene would avoid accumulation of this moisture by allowing the moisture to pass through the interior finish to the indoor space.
This hypothesis also needs to be tested. We note that if the polyethylene were eliminated, nearly the same quantity of moisture would be deposited and absorbed into the gypsum board instead of being deposited at the polyethylene. Since there is a moisture resistant paint layer on the inside face of the gypsum board, the moisture content of the gypsum board would be elevated, and this could lead to mold growth on the paper face. We suggest that in an environment where the predominant drying potential is to the outdoors, but with periodic solar driven, inward vapour drive, the presence of a polyethylene vapour barrier inside the insulation actually provides the benefit of protecting the moisture sensitive gypsum board against temporary exposure to a moisture source. Deleting the polyethylene would increase the potential for mold growth.
Before evaluating alternative vapour control strategies for insulated frame wall systems, it is necessary to acknowledge that acceptable moisture performance depends upon keeping precipitation out of the walls. This is accomplished by providing a cladding system and interface details that ensure that any water that penetrates the cladding drains or dries to the outside without penetrating into the sheathing layer. When assuming this first line of moisture management, optimizing the vapour control strategy then involves creating a favorable balance between the wetting and drying mechanisms to disperse seasonal accumulations and, perhaps, some small fraction of the water that may impact the wall.
Our analysis focussed on walls operating in the coastal climate of British Columbia and the northwestern United States, where the vapour pressure drive is from predominately inside to outside for the vast majority of year. In this climate, residential buildings require a significant level of vapour diffusion resistance on the interior side of the insulation to control winter moisture accumulation. However, the diffusion control element does not need to have the vapour resistance of polyethylene. Nevertheless, this does not necessarily mean that eliminating the low permeance polyethylene vapour barrier reduces the risk of moisture problems.
We are not convinced that eliminating the low permeance vapour barrier to maximize drying to the inside is a rational design principle for temperate climates. In the absence of mechanical dehumidification, increasing the permeance of the vapour barrier results in increased winter moisture content of materials in the wall assembly. There is limited drying potential to the inside if one assumes a painted interior finish. Consequently, removing the low permeance vapour barrier may not significantly improve the wall’s moisture performance. In high indoor humidity conditions, it will worsen it.
Furthermore, eliminating the low permeance vapour barrier may have some associated negative effects. Increased airflow, and the moisture it carries, into the building envelope could multiply winter moisture accumulation. Without the impermeable layer there is also an increased risk of periodic moisture accumulation and mold growth on paper-faced gypsum board.
Finally, we suggest that relying on drying to the inside to accommodate incidental rain ingress is not prudent. To do so requires a juxtaposition of three things:
· mechanical dehumidification
· control of interior wall finishes used – both initially and over the life of the building, and
· interior sheathings that are much less susceptible to mold growth than paper-faced gypsum board
References
[1] National Building Code of Canada, 1995.
[2] “Historic Summit Meeting Looks at Vapor Barrier” Energy Design Update Vol. 22, No. 8, Pgs 1-3.
[3] Straube J.F., “The Influence of Low-Permeance Vapor Barriers on Roof and Wall Performance”, Conference Proceedings Performance of Exterior Envelopes of Whole Buildings VIII, December 2001.
[4] Rose, W. 1997. “Control of Moisture in the Modern Building Envelope: The History of the Vapor Barrier in the United States” 1923-1952. APTBulletin, Vol. XVIII. No. 4, October 1997 (Association for Preservation Technology).
[5] Handegord, G.O., CBD-9. “Vapour Barriers in Home Construction” National Research Council of Canada, 1960.
[6] Wilson, A. G., CBD-23. “Air Leakage in Buildings” National Research Council of Canada, 1961.
[7] Personal Communication with NRC officials, including A.G.Wilson.
About the Authors
Mark Lawton, P.Eng. is a Principal and Building Science Specialist with Morrison Hershfield Limited, Vancouver Office.
William Brown, P.Eng. is acting Technical Director for Building Science with Morrison Hershfield Limited, Ottawa Office.
[1] There has been some debate about the appropriateness of the terms “vapour barrier” versus “vapour retarder”. We have conformed to the term used in the NBC.
The NBEC will be presenting the 11th Canadian Conference on Building Science and Technology. The Conference will be hosted by the Alberta Building Envelope Council (ABEC) March 22 and 23 in Banff, Alberta, Canada.”

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